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Category "HVAC"

26Sep

Types of HVAC Ducts and Their Applications

by Priyanka Gupta

In industrial HVAC systems, ducts serve as the lifelines that distribute conditioned air throughout spaces such as factories, warehouses, plants, and commercial complexes. Choosing the right duct type is not just about airflow; it impacts maintenance costs and overall project performance.

According to industry studies, improper duct selection and installation can increase energy costs by up to 30% in large facilities. That’s why industrial engineers and HVAC contractors place significant emphasis on duct type, size, and installation method when planning HVAC systems.

Don’t want to read? 😅 message us — we’ll help you choose the right duct for your project! – Click Now

Why Duct Selection Matters in Industrial HVAC Projects

The correct duct type ensures:

  1. Energy Efficiency: Minimizing air leakage reduces power consumption.
  2. Airflow Performance: Maintains consistent airflow across long distances.
  3. Durability: Withstanding pressure variations and environmental conditions.
  4. Ease of Maintenance: Lower downtime and better long-term reliability.
  5. Compliance: Meeting SMACNA and international ducting standards.

Types of HVAC Ducts in Industrial Applications

1. Sheet Metal Ducts

Material: Galvanized steel or aluminum.
Advantages:

  1. High durability and resistance to mold growth
  2. Smooth interior for better airflow

Applications: Factories, power plants, and large warehouses

2. Flexible Ducts

Material: Wire coil with a plastic or foil covering.
Advantages:

  1. Easy to install in tight spaces
  2. Cost-effective for short runs

Limitations & Applications: Not suitable for high-pressure systems. Connecting air outlets to main ducts in industrial facilities

3. Fiberglass Lined Ducts

Advantages:

  1. Built-in insulation reduces noise
  2. Improves thermal control

Applications: Industrial offices, laboratories, and noise-sensitive environments

4. Fabric Ducts (Textile Ducting)

Material: Permeable or non-permeable textile.
Advantages:

  1. Even air distribution
  2. Lightweight and corrosion-resistant

Applications: Food processing plants, sports arenas, large open halls

5. PVC & Plastic Ducts

Advantages:

  1. Excellent corrosion resistance
  2. Lightweight and moisture-resistant

Applications: Chemical plants, marine facilities, and humid environments

6. Prefabricated Ducts – The Modern Industrial Choice

Prefabricated ducts are manufactured in a controlled environment off-site and delivered ready for installation. This method ensures precision, faster project timelines, and reduced wastage.

Key Benefits:

  1. Consistent quality with strict dimensional accuracy
  2. Faster installation with minimal on-site fabrication
  3. Reduced labor costs and project delays
  4. Better sealing and reduced air leakage

7. Stainless Steel Ducts: Offers excellent corrosion resistance and can handle higher temperatures, making it suitable for Kitchen exhaust applications.

Greencon’s Prefabricated Ducting Solution

With over 25 years of expertise in HVAC ducting, Greencon offers a state-of-the-art prefabricated duct manufacturing setup that meets international standards.

Why Greencon Prefabricated Ducts Stand Out:

  1. Precision Engineering: Seamless integration into HVAC and ventilation systems.
  2. Efficiency: Engineered for maximum airflow and energy savings.
  3. Versatility: Ideal for industrial facilities, basement ventilation, and large-scale commercial projects.
  4. Technical Compliance: Designed in accordance with SMACNA – HVAC Duct Construction Standards (Metal & Flexible).

Technical Excellence – Flange Class & Duct Gauge Selection

Greencon selects flange class and duct gauge based on duct size and static pressure for optimal performance.

Example: 701–750 mm ducts:

  • At 1″ w.g. static pressure → TDC Flange, 26 gauge
  • At 4″ w.g. static pressure → TDC Flange, 24 gauge

(Your engineers handle these selections to ensure system efficiency and durability.)

Choosing the Right Duct Type for Your Industrial Project

When selecting a duct type, consider:

  1. Airflow Requirements – high-volume vs. low-volume systems
  2. Static Pressure Class – for pressure handling capacity
  3. Material Compatibility – for corrosion or moisture resistance

+ Installation Timeline – prefab ducts for faster projects
+ Budget Constraints – balancing cost with long-term performance

Common Installation Mistakes to Avoid in Duct Installation

– Using undersized ducts that restrict airflow
– Failing to seal joints properly, causing leakage
– Sharp bends that reduce air velocity and efficiency

Quick Comparison Table – HVAC Duct Types

The right duct choice can dramatically improve energy efficiency, airflow, and overall HVAC performance in industrial projects.

Duct TypeDurabilityInstallation SpeedBest ForLimitations
Sheet MetalHighMediumFactories, warehousesHeavier, more labor-intensive
FlexibleLow-MedHighShort connectionsNot for high-pressure systems
Fiber glass-linedMediumMediumNoise-sensitive environmentsCan trap dust if damaged
Fiber glass-linedMediumHighFood processing, sports arenasLimited pressure handling
PVC & PlasticMediumMediumChemical plants, humid spacesNot for very high temperatures
Prefabricated (Greencon)HighVery HighLarge industrial projects, fast-track installationsRequires transport logistics

With 25 years of expertise, Greencon’s Prefabricated Ducting Solutions deliver unmatched speed, precision, and compliance with international standards — making them the preferred choice for modern industrial applications.

Still confused about which duct material is right for your project? 🤔

Recent Post –

25Sep

Central Air Cooling vs Split AC

by Priyanka Gupta

Central Air Cooling vs Split AC: Choosing the Right System for Large Buildings in India

If you are planning the cooling system for a large building in India, whether it is a school, factory, shopping mall, or office complex, the choice between central air cooling and Split AC is a significant one. Both systems aim to keep indoor spaces comfortable, but they differ in terms of performance, cost, and suitability for Indian climates.

Let’s break it down so you can make a smart, informed decision.

1. Coverage Area

Central Air Cooling is built for scale. It is ideal for large, open layouts like manufacturing units, auditoriums, educational campuses, and multi-storey buildings. One system can cool thousands of square feet.

Split ACs are better suited for smaller, enclosed spaces, such as cabins, classrooms, or individual offices. For a large building, you need dozens of units. In open-plan buildings, Central Air Cooling is the clear winner. For segmented layouts, Split ACs might be more practical.

2. Energy Efficiency & Running Costs

Central Air Cooling uses evaporative cooling, a technology that consumes up to 80% less electricity than conventional ACs. It is especially effective in hot and dry regions like Madhya Pradesh, Rajasthan, and parts of Delhi NCR.

Split ACs rely on compressor-based refrigeration, which is power-intensive. The more units you install, the higher your electricity bills. If you are looking to cut long-term energy costs, Central Air Cooling is far more economical.

3. Installation & Infrastructure

Central Air Cooling requires ducting, a water supply, and planning during construction or major renovation. Once installed, it integrates neatly into the building’s design.

Split ACs are easier to install individually. But in large buildings, installing 20–50+ units can clutter walls and exteriors with outdoor units not ideal for aesthetics or maintenance.

4. Air Quality & Comfort

Central Air Cooling continuously brings in fresh, filtered, and humidified air, great for maintaining healthy indoor environments, especially in dusty or dry regions.

Split ACs recirculate the same indoor air. Over time, this can lead to dryness and stale air, which is not ideal for comfort or health. For better air quality and comfort, Central Air Cooling takes the lead.

5. Maintenance

Central Air Cooling offers centralized maintenance, duct cleaning, water checks, and periodic servicing.

Split ACs require individual upkeep. Each unit needs filter cleaning, coil checks, and gas refills. In large buildings, this becomes a costly and time-consuming task.

6. Cost Consideration

Central Air Cooling involves a higher upfront investment, but its low electricity consumption and centralized maintenance make it cost-effective over time.

Split ACs may seem cheaper initially, but when scaled up, the combined cost of multiple units and high energy use adds up quickly.

7. Climate Suitability

Central Air Cooling works best in hot and dry climates, perfect for much of central and northern India.

Split ACs perform well in all climates, including humid coastal areas like Mumbai, Chennai, and Kolkata.

Quick Comparison Table

FactorCentral Air CoolingSplit AC
Coverage AreaLarge open spaces, multi-floor layoutsSmall rooms, cabins
Energy Use60–80% less powerHigh, especially with many units
Air QualityFresh, filtered, humidified airRecirculated, dry air
InstallationDucting & planned setupEasy, but messy in bulk
Operating CostVery low long-termHigh recurring bills
MaintenanceCentralizedIndividual per unit
Climate SuitabilityHot & dry regionsAll climates
AestheticsClean design, hidden ductsOutdoor units clutter the walls

Frequently Asked Questions:

1. Is Central Air Cooling cheaper than Split AC in the long run?

Yes. It consumes significantly less electricity, making it more cost-effective for large buildings over time, especially in dry regions.

2. Which system is better for large buildings in India?

For open layouts in hot, dry areas like Indore, Jaipur, or Nagpur, Central Air Cooling is ideal. For smaller rooms or humid regions, Split ACs are more suitable.

3. Does Central Air Cooling provide fresh air?

Absolutely. It pulls in fresh outdoor air, filters it, and adds humidity—unlike Split ACs, which just recirculate indoor air.

4. What is the downside of using Split ACs in large buildings?

High electricity bills and maintenance. Each unit needs separate servicing, and the outdoor units can clutter your building’s exterior.

5. Does Degree Day offer Central Air Cooling solutions in India?

Yes! Degree Day specializes in designing and delivering customized Central Air Cooling systems for commercial, industrial, and institutional buildings across India.

Choosing the right cooling system is not just about comfort; it is about saving energy, reducing costs, and improving indoor air quality. At Degree Day Pvt. Ltd., we design Central Air Cooling systems tailored for Indian conditions and large-scale applications. Whether you are planning a new project or upgrading an existing setup, our team can help you find the most efficient, sustainable, and cost-effective solution. Contact us today to explore how Degree Day can transform your building into a cooler, cleaner, and more energy-smart space.

Latest Posts

6Sep

HVAC Contractors in Pune

by Priyanka Gupta

If you are searching for trusted HVAC contractors in Pune, you have come to the right place. Pune’s growing commercial, industrial, and residential projects demand reliable, energy-efficient, and cost-effective HVAC systems. From central air cooling to pre-fabricated ducts and medical-grade air purification, finding the right partner makes all the difference.

Why Businesses in Pune Need Professional HVAC Contractors

Scorching hot summers, humid monsoons, and mild winters characterize Pune’s climate. In such conditions, having a reliable HVAC system is not just a luxury but a necessity. Offices, shopping complexes, factories, and healthcare institutions all depend on professional HVAC contractors to design and maintain systems that ensure:

1. Year-round comfort – keeping spaces cool in summer, warm in winter, and well-ventilated all year.
2. Energy efficiency – reducing electricity bills while maintaining performance.
3. Improved indoor air quality – essential for employee health, patient safety, and customer comfort.
4. System reliability – professional installation and regular maintenance extend system life and reduce breakdowns.

A trusted HVAC partner like Degree Day helps Pune businesses achieve operational comfort while saving energy and costs.

Our HVAC Services in Pune, Maharashtra

As a leading HVAC contractor in Pune, Degree Day provides end-to-end solutions tailored for different industries and facility sizes. Our services include:

1. Central Air Cooling Systems

Pune’s hot summers demand large-scale cooling solutions. Our central air cooling systems are designed for maximum efficiency, offering lower energy consumption compared to traditional air conditioning. Ideal for factories, warehouses, and commercial spaces, these systems create a comfortable environment without excessive power usage.

2. Prefabricated Ducting Solutions: We specialize in prefabricated ductwork, which ensures faster installation, superior finish, and long-lasting durability. This approach minimizes downtime during setup and improves airflow efficiency—making it perfect for industrial projects, malls, and IT parks in Pune.

3. Medical-Grade Air Purifiers – HEPairé: In today’s world, clean indoor air is critical. Our HEPairé air purifiers combine HEPA filtration, UVGI (ultraviolet germicidal irradiation), and EC fans to eliminate harmful pollutants, viruses, and bacteria. Designed for hospitals, clinics, and critical healthcare spaces, these systems comply with CDC, ASHRAE, and ISHRAE guidelines.

4. Evaporative Coolers: Evaporative cooling is one of the most sustainable and cost-effective solutions for Pune’s dry summer climate. By using the natural process of water evaporation, our industrial and commercial evaporative coolers provide fresh, cool air with minimal power consumption, perfect for workshops, warehouses, and semi-open spaces.

5. Designer Bladeless Fans: For clients seeking modern comfort with aesthetics, our bladeless fans provide silent, uniform airflow and sleek design. Perfect for offices, retail showrooms, homes, and premium spaces, they combine style with efficiency.

Why Choose Degree Day as Your HVAC Contractor in Pune?

When it comes to HVAC contractors in Pune, Maharashtra, we stand out because of our commitment to quality, innovation, and customer satisfaction. Here’s why businesses trust us:

1. Proven Track Record – Multiple successful HVAC projects delivered across Pune.
2. Certified Company – ISO 9001:2015 certified for quality and reliability.
3. Energy Efficiency Focus – All our solutions are designed to save electricity and reduce carbon footprint.
4. Wide Industry Coverage – From malls and hospitals to industrial facilities, we serve diverse sectors.
5. Transparent Pricing – No hidden charges; we provide clear, competitive pricing.
6. End-to-End Service – From design and installation to maintenance and AMC, we cover it all.

Industries We Serve in Pune

We understand that different industries have different HVAC requirements. Our solutions are tailored for:

Shopping Malls & Retail – Centralized cooling for large footfall areas.
Hospitals & Healthcare – Medical-grade air quality with advanced filtration systems.
Pharma Cleanrooms & Labs – Controlled environments for sensitive operations.
Educational Institutes & Auditoriums – Quiet and efficient climate control for large gatherings.
Industrial Facilities & Factories – Robust HVAC systems designed for heavy-duty operations.
Warehouses & Logistics Hubs – Energy-efficient cooling for large spaces and stored goods.
IT Parks & Offices – Comfortable and healthy work environments for employees.

By delivering specialized solutions for each sector, we ensure maximum efficiency, comfort, and compliance.

Completed HVAC Projects in Pune

Our work in Pune speaks for itself. Over the years, we have successfully executed HVAC projects across:

1. Marriage Hall: See Case Study Video Here
2. Factory: See Case Study Video Here
3. Ice Cream Parlor: See Case Study Video Here
4. Canteens: See Images

With every project, we ensure on-time delivery, superior engineering, and long-term reliability.

Recent Installation - 4

Image 1 of 3

25Jul

HEPA Filters: What They Are and How They Work in Air Purifiers?

by Priyanka Gupta

With rising air pollution in Indian cities, HEPA filters are now more important than ever. From Delhi’s smog to Mumbai’s humidity, air pollution is a common concern across India. With rising air pollution in Indian cities, HEPA filters are now more important than ever. From Delhi’s smog to Mumbai’s humidity, air pollution is a common concern across India.

In fact, Delhi’s air quality has become such a concern that authorities have even explored cloud seeding a weather modification technique that induces artificial rainfall, as a temporary measure to reduce smog. While such outdoor solutions may provide short-term relief, maintaining clean indoor air remains crucial. That’s where HEPA filters come in, especially when used in air purifiers designed for Indian homes. Studies show that indoor air may contain as many, or even more, pollutants than outdoor environments. That’s where HEPA filters come in, especially when used in air purifiers designed for Indian homes.

Check why Degree Day’s HEPaire is the best air purifier for Delhi Air Pollution

In this blog, we will explain:

  • What HEPA filters are
  • How they work
  • Why are they essential in air purifiers for the Indian climate and environment

What is a HEPA Filter?

HEPA stands for High-Efficiency Particulate Air filter. A true HEPA filter is certified to remove at least 99.97% of airborne particles that are 0.3 microns in size, including pollutants much smaller than dust.

HEPA filters are used in Home air purifiers, Hospitals, and labs (Medical Grade Air Purifier), HVAC systems, Cars, airplanes, and public transport.

Be cautious of misleading labels. Terms like “HEPA-type” or “HEPA-like” may sound convincing, but they do not meet the official HEPA standards. These filters are often far less effective at capturing fine particles and may compromise air quality. Always look for certified true HEPA filters that comply with standards like EN1822 for guaranteed performance.

How Do HEPA Filters Work?

Unlike simple mesh filters, HEPA filters are made of a dense web of synthetic or glass fibers. As air passes through, particles are trapped by one of three key mechanisms:

  1. Impaction: Large particles collide with the fibers and get stuck.
  2. Interception: Medium-sized particles follow the airflow but brush against fibers and get caught.
  3. Diffusion: Tiny particles like viruses move randomly (Brownian motion) and end up sticking to fibers.

This makes HEPA filters effective at capturing PM2.5 and even smaller particles — a major issue in Indian metros.

In cities like Delhi, Patna, or Kanpur, where AQI often crosses 300+, HEPA filters are crucial for indoor air safety. Check your City Air Quality Here

What Do HEPA Filters Remove?

HEPA filters are effective against:

  • Dust and pollen
  • Pet dander
  • Mold spores
  • Smoke and fine particles (PM2.5)
  • Bacteria and some viruses

This makes them ideal for people suffering from allergies, asthma, or respiratory issues.

HEPA Filters in Air Purifiers

Most air purifiers in India from brands like Greencon, Coway, Philips, and Dyson use multi-stage purification systems that include:

  1. Pre-filter – Traps large particles like hair and visible dust
  2. HEPA filter – Captures fine particles like allergens, bacteria, and PM2.5
  3. Activated carbon filter – Absorbs gases, VOCs, and odours

Look for “True HEPA” when buying an air purifier — it ensures tested and certified efficiency.

Greencon offers three high-performance HEPairé air purifiers to suit different space sizes and applications—from residential bedrooms to ICUs and operating theatres. All models are equipped with H14 HEPA filters, G4 pre-filters, and select models feature UVGI sterilization.

Model Overview

1. HEPairé AURA – Residential/Office Use

  • Ideal for: Bedrooms, cabins, small offices
  • Key Features: Silent operation, compact design, efficient HEPA purification
  • No UVGI – best for general air cleaning needs

2. HEPairé PURA – Multi-room, Clinical Use

  • Ideal for: Clinics, OPDs, small patient rooms
  • Includes: HEPA + UVGI to eliminate airborne germs and viruses
  • Higher airflow and wider coverage

3. HEPairé ASTRIA – Hospital-Grade for Critical Spaces

  • Ideal for: Minor OTs, ICUs, large OPDs
  • Highest CADR and area coverage
  • Designed to maintain sterile environments in healthcare facilities

Why Choose HEPairé?

  • H14 HEPA (EN1822 Certified): Captures 99.97% of particles ≥0.3 microns
  • UVGI Lamps (PURA & ASTRIA): Deactivates trapped pathogens
  • Energy Efficient EC Fans: Low noise, high airflow, low power draw
  • Designed for India: Meets CDC, ASHRAE & ISHRAE standards

Contact us for more details – Email Us: [email protected]

Benefits of Using HEPA Filters

  1. Better Respiratory Health: Helps alleviate breathing problems in children, the elderly, and individuals with asthma.
  2. Allergy Relief: Reduces triggers like dust mites, pollen, and pet fur.
  3. Cleaner Indoor Spaces: Less dust accumulation on furniture and floors.
  4. Post-COVID Safety: Adds an extra layer of protection against airborne viruses and bacteria.

Limitations and Maintenance

  1. Cannot remove gases or smells: You’ll need a carbon filter for that.
  2. Requires regular replacement: Replace every 6–12 months, depending on usage.
  3. Wrong usage reduces efficiency: Place your purifier correctly and ensure it’s suitable for your room size.

In India, where outdoor air pollution is a daily concern, investing in an air purifier with a True HEPA filter is a smart and health-conscious decision. It not only improves air quality but also enhances comfort and well-being inside your home or office.

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22Jul

Is evaporative cooling eco-friendly?

by Priyanka Gupta

Yes, evaporative cooling is eco-friendly because it doesn’t use a compressor and, hence, there is no chemical refrigerant involved. No Compressor = No refrigerant = Eco-friendly Cooling.

1. Uses Very Little Electricity

Regular air conditioners use a lot of power — around 8 kW per hour for a 1000 sq. ft. area. But a Greencon E-Series evaporative cooler for the same space uses only 1.1 kW per hour. That’s a 93% energy saving! Over 10 years (assuming 8 hours of use daily, 300 days a year), the difference becomes huge:

AC: 157,440 kWh
Evaporative Cooler: 21,648 kWh
Power saved: 135,792 kWh

2. CO₂ Emission Reduction

In India, every unit (kWh) of electricity causes about 0.82 kg of CO₂ emissions. So, by using an evaporative cooler instead of AC, you save over 111 tonnes of CO₂ in 10 years — for just one 1000 sq. ft. space.

3. As Good As Planting Thousands of Trees

A mature tree absorbs about 22 kg of CO₂ per year. So using an evaporative cooler instead of AC for 10 years is equal to planting 6,172 trees!

4. No Harmful Refrigerants

Air conditioners use gases like CFCs and HFCs, which can damage the ozone layer and add to global warming. Evaporative coolers don’t use any refrigerants — just air and water. Simple, safe, and sustainable.

5. Brings in Fresh Air

Evaporative coolers work by pulling in 100% outside air, cooling it with water, and then sending it indoors. This keeps the air fresh and clean — unlike ACs that recycle the same indoor air again and again.

Evaporative cooling is Energy-efficient, Non-polluting, Cost-effective, and Climate-friendly. Whether you are cooling a home, office, warehouse, or factory, switching to evaporative cooling is a smart move for your comfort, your budget, and the planet.