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Category "HVAC"

29Jan

How Mist Cooling Systems Reduce Heat in Outdoor & Semi-Open Areas

by Priyanka Gupta

Rising temperatures, heat waves, and poor ventilation make outdoor and semi-open spaces extremely uncomfortable, especially in industrial and commercial environments. Areas such as factory sheds, warehouses, open restaurants, loading bays, walkways, and event venues face significant challenges in maintaining comfortable temperatures.

Traditional air conditioning is not practical or cost-effective in such open environments. This is where mist cooling systems emerge as a powerful, energy-efficient, and eco-friendly cooling solution.

In this blog, we explain how mist cooling systems work, how they reduce heat, and why they are ideal for outdoor and semi-open areas.

What is a Mist Cooling System?

A mist cooling system is an advanced evaporative cooling solution that sprays ultra-fine water droplets (micro-mist) into the air using high-pressure pumps and special misting nozzles.

When these microscopic droplets come in contact with hot air, they evaporate instantly, absorbing heat energy and lowering the surrounding air temperature naturally.

This cooling principle is the same as sweating in humans; when sweat evaporates, it cools the body.

How Mist Cooling Systems Reduce Heat

1. Evaporative Cooling Principle

Mist cooling systems work on evaporation-based cooling. The fine water mist absorbs heat from the air to evaporate, resulting in:

– Rapid heat absorption
– Significant air temperature reduction
– Instant cooling effect

Depending on climate and humidity, mist cooling systems can reduce ambient temperature by 5°C to 15°C.

2. Ultra-Fine Mist for Faster Cooling

Unlike normal sprinklers or spray systems, high-pressure misting systems produce extremely fine droplets (less than 10 microns). These tiny droplets:

➤ Evaporate before touching surfaces
➤ Prevent wet floors and equipment
➤ Deliver uniform cooling without dampness

This makes mist cooling ideal for industrial sheds, outdoor restaurants, loading bays, and commercial walkways.

3. Reduction of Radiant Heat

In outdoor and semi-open areas, metal roofs, floors, machinery, and concrete surfaces store and radiate heat.

Mist cooling systems:
– Lower surrounding air temperature
– Cool hot surfaces
– Reduce radiant heat load

This dramatically improves overall thermal comfort.

4. Continuous Air Cooling in Open Spaces

Traditional air conditioning systems fail in open environments due to air leakage. Mist cooling systems, however:

➤ Work effectively in open airflow
➤ Maintain consistent cooling
➤ Provide continuous comfort in open & semi-open structures

Where Mist Cooling Systems are most effective

Mist cooling systems are widely used in:

➤ Industrial sheds & factories
➤ Warehouses & logistics centers
➤ Outdoor cafeterias & restaurants
➤ Loading docks & dispatch areas
➤ Commercial walkways & parking zones
➤ Greenhouses & nurseries
➤ Sports arenas & event venues

Benefits of Mist Cooling Systems

1. Highly Energy Efficient: Consumes up to 80–90% less electricity than air conditioning systems.
2. Eco-Friendly Cooling: Uses only water and air – no harmful refrigerants or chemicals.
3. Cost-Effective Solution: Low installation cost and very low running expenses.
4. Improves Productivity & Comfort: Reduces heat stress, fatigue, and dehydration, resulting in higher worker productivity.
5. Dust Suppression & Air Quality Improvement: Helps in controlling dust, odor, and airborne particles, improving air quality in industrial areas.

Why Mist Cooling is Ideal for the Indian Climate

India experiences high temperatures, intense solar radiation, and long summers. Mist cooling systems are perfectly suited for Indian climatic conditions, especially in:

➤ Hot & dry regions
➤ Semi-humid industrial zones
➤ Outdoor commercial environments

Mist cooling provides instant relief from heat, even in peak summer conditions.

Greencon Mist Cooling Systems by Degree Day

Greencon, a brand by Degree Day Pvt. Ltd., offers high-performance mist cooling systems designed for industrial, commercial, and outdoor applications.

Key Advantages of Greencon Mist Cooling Systems:

☉ High-pressure DC motor misting pumps
☉ Precision-engineered fogging nozzles
☉ Energy-efficient & durable design
☉ Custom-built system layouts
☉ Professional installation & service support

With 26 years of HVAC expertise, Degree Day delivers reliable, site-specific cooling solutions that ensure long-term performance and customer satisfaction.

Mist cooling systems are the most practical and economical solution for reducing heat in outdoor and semi-open areas. By using the natural process of evaporation, they deliver powerful cooling, energy efficiency, and environmental sustainability.

If you are looking to improve comfort, reduce heat stress, and enhance productivity in open environments, mist cooling systems from Greencon – A Degree Day Product are the perfect choice.

Need Help Designing a Mist Cooling Solution?

    Frequently Asked Questions

    1. How much cooling does a mist cooling system provide?

    It can reduce the surrounding temperature by 5°C to 15°C, depending on heat, humidity, airflow, and nozzle design. Best results are seen in hot and dry to semi-humid conditions.

    2. Is it safe for electrical equipment?

    Yes. Properly installed systems create micro-mist that evaporates instantly, avoiding moisture buildup near electrical equipment.

    3. Does it work in humid weather?

    Yes, though performance is best in dry or moderately humid climates. It still offers localized cooling in well-ventilated areas.

    4. How much water does it consume?

    Typically 20–50 liters per hour, depending on system size—much lower than traditional cooling methods.

    5. Will it make the area wet?

    No. High-pressure systems produce ultra-fine mist that evaporates quickly, keeping floors, equipment, and furniture dry.

    Get in Touch

    Please share your details below and we’ll get back to you soon.

    21Jan

    What Is an HVAC Turnkey Solution?

    by Priyanka Gupta

    As buildings grow larger and more complex, HVAC systems have become one of the most critical and challenging parts of construction. Managing multiple vendors, coordinating timelines, controlling costs, and ensuring system performance often leads to delays and inefficiencies.

    An HVAC turnkey solution is a comprehensive, end-to-end service where a single HVAC provider takes full responsibility for the entire project lifecycle. Once the project is handed over, the system is fully designed, installed, tested, and ready for operation, hence the term “turnkey.”

    Instead of dealing with multiple contractors for design, equipment supply, installation, and commissioning, the client works with one accountable partner.

    1. What Does an HVAC Turnkey Solution Include?

    A complete HVAC turnkey solution typically covers:

    1. System Design & Engineering

    Heat load calculations
    ➤ HVAC system selection based on building use and climate
    ➤ Energy-efficient and code-compliant design

    2. Equipment Supply

    ➤ Chillers, AHUs, FCUs, evaporative cooling units, air purifiers
    ➤ Ducting, piping, insulation, controls, and accessories

    3. Installation & Execution

    ➤ Ducting and piping installation
    ➤ Electrical and control wiring
    ➤ Mechanical equipment installation

    4. Testing & Commissioning

    ➤ Air balancing and system testing
    ➤ Performance verification
    ➤ Safety and quality checks

    5. Handover & Support

    ➤ As-built drawings
    ➤ Operation and maintenance guidance
    ➤ Warranty and after-sales support

    2. How is an HVAC Turnkey Project Different from Traditional HVAC Contracting?

    Traditional HVAC ApproachHVAC Turnkey Solution
    Multiple vendorsSingle point of responsibility
    Coordination challengesSeamless execution
    Higher risk of delaysControlled timelines
    Cost variationsBetter cost predictability
    Limited accountabilityFull project ownership

    With a turnkey model, responsibility does not shift between parties; one partner is accountable for performance, quality, and delivery.

    3. Key Benefits of an HVAC Turnkey Solution

    1. Single-Point Accountability – Clients communicate with one expert partner, reducing confusion and misalignment.
    2. Faster Project Execution – Integrated planning and execution eliminate delays caused by multiple contractors.
    3. Cost Control & Transparency – Accurate budgeting and reduced chances of hidden or duplicate costs.
    4. Optimized System Performance – Design, equipment selection, and installation are aligned for maximum efficiency.
    5. Energy Efficiency & Compliance – Turnkey solutions ensure adherence to standards such as ASHRAE, ISHRAE, and local building norms.

    4. Who Should Choose an HVAC Turnkey Solution?

    HVAC turnkey solutions are ideal for:

    Commercial buildings & offices
    ➤ Industrial plants & factories
    ➤ Hospitals & healthcare facilities
    ➤ Warehouses & logistics centers
    ➤ Malls, multiplexes, and large retail spaces
    ➤ Educational institutions

    Any project where performance, timelines, and lifecycle cost matter benefits from a turnkey approach.

    5. HVAC Turnkey Execution: Experience from Degree Day Projects

    At Degree Day Pvt. Ltd., HVAC turnkey solutions are executed with a strong focus on performance, energy efficiency, and long-term reliability. Our experience across commercial, industrial, and large-volume air cooling projects has demonstrated the practical advantages of turnkey execution.

    Commercial Building HVAC Projects

    In multiple commercial building projects, Degree Day delivered complete HVAC turnkey solutions from system design and equipment selection to installation and commissioning. By integrating efficient air cooling and ventilation strategies, these projects achieved reduced energy consumption and consistent indoor comfort, even during peak summer conditions.

    Recent Turnkey Projects of Degree Day Pvt. Ltd. in Commercial Buildings

    1. Spectrum Mall: Shopping mall in Indore, Madhya Pradesh
    2. NRK Tower: Commercial buildings by NRK Group in Indore
    3. Yash Technology: Global IT services and outsourcing company in Indore
    4. Bombay International School in Indore

    Industrial & Manufacturing Facilities

    For factories and industrial units, Degree Day has executed turnkey HVAC solutions designed for high heat loads, long operating hours, and dust-prone environments. Centralized evaporative cooling systems and engineered ducting layouts helped improve working conditions while keeping operating costs under control.

    Recent Turnkey Projects of Degree Day Pvt. Ltd. in Industrial & Manufacturing Facilities

    1. AJFPL Neemrana: Leading automotive friction material manufacturer in Neemrana, Rajasthan
    2. Gufic Biosciences Ltd: Manufacture of pharmaceuticals, medicinal chemicals, and botanical products
    3. Techture: A consulting firm delivering solutions for the Architecture, Engineering, and Construction (AEC) industry.
    4. Tirupati Group: Tirupati is a leading Indian contract manufacturer offering end-to-end healthcare and nutraceutical solutions.

    Large-Scale Air Cooling & Ventilation Projects

    Degree Day’s turnkey expertise also extends to warehouses and large enclosed spaces, where conventional air conditioning is often impractical. Climate-appropriate turnkey air cooling solutions were implemented to ensure uniform airflow, lower power consumption, and minimal maintenance requirements.

    Recent Turnkey Projects of Degree Day Pvt. Ltd. in Large-Scale Air Cooling & Ventilation Projects

    1. Millennium Baby Care: Baby Diapers, Adult Diapers, and Sanitary Napkins Manufacturer in Pithampur, Madhya Pradesh.
    2. Dcnpl Hills Vistaa: Premium Township in Bhawrasla, Indore
    3. Kohinoor Elastic: Fabric product manufacturer in Indore, Madhya Pradesh
    4. Remedium Lifesciences: Tablet and capsule pharmaceutical manufacturing unit at Mandideep, Madhya Pradesh.

    Across these projects, a single-point responsibility model enabled:

    ➤ Faster execution timelines
    ➤ Better coordination across trades
    ➤ Consistent quality control
    ➤ Optimized system performance

    6. HVAC Turnkey Solutions in the Indian Climate

    India’s climate presents unique challenges, including high temperatures, humidity, dust, and long operating hours. An HVAC turnkey solution helps address these by:

    ➤ Designing systems specific to hot-dry, composite, or humid zones
    ➤ Selecting energy-efficient solutions like evaporative cooling, where applicable
    ➤ Ensuring durability and lower maintenance in harsh conditions

    A climate-responsive turnkey design results in lower operating costs and longer system life.

    7. Common Challenges Solved by HVAC Turnkey Solutions

    ➤ Poor coordination between contractors
    ➤ Oversized or undersized HVAC systems
    ➤ Unexpected cost escalations
    ➤ Inconsistent installation quality
    ➤ Delays in commissioning

    Turnkey execution eliminates these risks by aligning design, execution, and accountability.

    8. Why HVAC Turnkey Solutions Are the Future

    With rising energy costs, stricter building norms, and increasing demand for indoor comfort, HVAC systems can no longer be treated as standalone components. A turnkey approach ensures integration, efficiency, and reliability, making it the preferred choice for modern infrastructure projects.

    9. Choosing the Right HVAC Turnkey Partner

    When selecting an HVAC turnkey provider, look for:

    ➤ Proven project experience
    ➤ Strong in-house design and engineering team
    ➤ Quality-focused execution standards
    ➤ Energy-efficient solution expertise
    ➤ Reliable post-installation support

    A capable turnkey partner adds value not just during construction, but throughout the system’s lifecycle.

    An HVAC turnkey solution simplifies complexity, reduces risk, and delivers reliable performance, making it a smart investment for any large or performance-driven building project.

    By choosing the right turnkey partner, building owners gain peace of mind, predictable costs, and HVAC systems designed to perform efficiently for years to come.

    Looking for a reliable HVAC turnkey partner for your next project? Degree Day delivers climate-responsive, energy-efficient HVAC turnkey solutions tailored to Indian buildings.

    Frequently Asked Questions

    1: What is an HVAC turnkey solution?

    An HVAC turnkey solution is an end-to-end HVAC service where a single contractor handles system design, equipment supply, installation, testing, commissioning, and handover, ensuring full accountability and seamless execution.

    2: What services are included in an HVAC turnkey project?

    An HVAC turnkey project typically includes HVAC design and engineering, equipment procurement, ducting and piping installation, electrical and control integration, testing, commissioning, and post-installation support.

    3: How is an HVAC turnkey solution different from traditional HVAC contracting?

    Unlike traditional HVAC contracting, where multiple vendors are involved, an HVAC turnkey solution offers single-point responsibility, better coordination, controlled costs, faster execution, and improved system performance.

    4: What are the benefits of choosing an HVAC turnkey contractor?

    The main benefits include reduced project risk, predictable timelines, cost transparency, optimized HVAC system performance, energy efficiency, and compliance with Indian and international HVAC standards.

    5: Can HVAC turnkey solutions include evaporative air cooling systems?

    Yes, HVAC turnkey solutions can include evaporative air cooling systems, especially for factories, warehouses, and large spaces where energy-efficient cooling is required for Indian climate conditions.

    6: What should be checked before hiring an HVAC turnkey contractor in India?

    Before hiring an HVAC turnkey contractor, verify their project experience, in-house design capabilities, quality standards, energy efficiency expertise, compliance with ISHRAE/ASHRAE guidelines, and after-sales support.

    Get in Touch

    Please share your details below and we’ll get back to you soon.

    13Jan

    How to choose the right HVAC solution for Indian climate

    by Priyanka Gupta

    Choosing the right HVAC solution depends on several factors – location, building size, climate zone, usage patterns, budget, and long-term energy goals. In this blog, we break down the most common HVAC systems used in India, their performance in tropical conditions, energy costs, and maintenance needs, helping you make a smarter, climate-appropriate decision.

    Understanding India’s Climate Challenges for HVAC Design

    India has multiple climate zones: hot-dry, hot-humid, composite, coastal, and temperate, and each one affects HVAC performance differently. Seasonal extremes are common: scorching summers, humid monsoons, and mild to cold winters in some regions.

    In tropical climates, HVAC systems must handle:

    – Sensible heat (reducing temperature)
    – Latent heat (removing moisture)

    This dual demand makes HVAC design more complex. In fact, cooling systems in tropical regions can consume up to 56% of a building’s total energy, compared to 30–40% in temperate climates.

    Seasonal variation also plays a big role:

    – May–June: Cooling demand peaks at nearly 90–95% of system capacity.
    – July–August (Monsoon): Humidity control becomes more important than temperature reduction. Overcooling during this period can actually worsen indoor humidity if not managed correctly.

    This is why climate-responsive HVAC design is critical.

    Common Cooling Systems Used in India (and How They Perform)

    1. Window Air Conditioners

    Best suited for small rooms and low-budget setups, window ACs are simple but inefficient in humid conditions. They struggle during monsoons and offer limited humidity control.

    2. Split ACs (Non-Inverter & Inverter)

    Non-inverter models consume more power and perform adequately, but inverter split ACs are far better suited for Indian climates. Their variable-speed compressors adjust cooling based on load, offering:

    – Better humidity control
    – 20–30% energy savings
    – Longer compressor life

    They are ideal for long-term residential and small commercial use.

    3. Central Evaporative Cooling

    Evaporative cooling is a smart, energy-efficient solution, especially for hot and dry climates. It works by naturally cooling the air, making spaces feel comfortable without the heavy power consumption of traditional air conditioning. Since the system adds moisture to the air, it’s best suited for dry weather and is usually paired with a backup option during the monsoon months.

    One of its biggest advantages is efficiency; it uses up to 80% less electricity than conventional AC systems. For best performance, it is recommended for areas of 500 sq. ft. or more, making it ideal for spacious homes, offices, and commercial environments.

    4. VRF / VRV Systems

    These multi-zone systems offer excellent energy efficiency, precise temperature control, and superior humidity management. They are widely used in offices, hospitals, hotels, and large commercial buildings where occupancy varies throughout the day.

    5. Solar-Powered Air Conditioning

    Solar-integrated ACs significantly reduce grid electricity usage and operational costs. While the initial investment is high, they deliver excellent long-term returns in regions with high solar exposure.

    Choosing the Right System by Space Type and Climate

    Residential Use

    ● Single rooms: Inverter split ACs or window ACs
    ● Apartments: Inverter split ACs or hybrid evaporative + split systems
    ● Villas: VRF systems or hybrid solutions for mixed-use zones

    Commercial & Institutional Buildings

    ● IT Parks & Offices: Central evaporative cooling with split AC backup
    ● Hotels & Hospitals: VRF systems with heat recovery
    ● Factories & Data Centers: Water-cooled chilled water systems

    Each application requires a customized approach based on usage, occupancy, and load patterns.

    Maintenance Needs in Tropical and Monsoon Conditions

    Tropical climates demand more frequent and careful HVAC maintenance.

    Monsoon-Specific Care (July–September)

    ● Clean filters every 2 weeks
    ● Ensure drain lines are clear to prevent water buildup
    ● Protect outdoor units from moisture and corrosion
    ● Install surge protection during thunderstorms

    Annual Preventive Maintenance

    ● Servicing before peak summer and before monsoon
    ● Refrigerant leak checks
    ● Coil cleaning and airflow balancing
    ● Thermostat calibration

    Regular maintenance (₹1,000–1,500 annually) can extend system life by 20–30% and prevent costly breakdowns.

    Cost vs Efficiency: When Does It Make Sense to Upgrade?

    1. Window Air Conditioners – Cost vs Efficiency

    Window ACs are often the go-to choice when budget is the main concern. They’re affordable, easy to install, and work well for smaller rooms or occasional use. That said, they aren’t the most energy-efficient option. Over time, electricity bills can add up—especially if the unit runs for long hours every day. So while a window AC makes sense for short-term or limited use, it may not be the best pick if you’re looking for long-term savings.

    2. Split ACs (Non-Inverter & Inverter) – Cost vs Efficiency

    Non-inverter split ACs come with a lower price tag, but their frequent start-stop operation leads to higher power consumption. Inverter split ACs, on the other hand, cost more initially but are far easier on your electricity bills.

    3. Central Evaporative Cooling – Cost vs Efficiency

    Central evaporative cooling strikes an excellent balance between upfront cost and long-term efficiency. These systems are remarkably economical to run, consuming up to 80–93% less electricity than conventional air conditioning, especially in hot and dry climates. They are best suited for larger spaces, typically 500 sq. ft. and above, where energy consumption can otherwise become a major expense.

    To put things into perspective, consider a 1000 sq. ft. area cooled using a 10,000 CFM system. A traditional AC would consume around 8 kWh, whereas Greencon’s E-Series evaporative cooler uses just about 1.1 kWh for the same space. That’s a massive reduction in power usage without compromising comfort.

    While a backup system may be required during monsoon months due to higher humidity, the overall savings, both financial and environmental, make central evaporative cooling a truly cost-effective and sustainable choice for large spaces.

    4. VRF / VRV Systems – Cost vs Efficiency

    VRF and VRV systems do require a higher upfront investment, but they truly deliver when it comes to efficiency and control. By adjusting cooling output based on real-time demand, they avoid unnecessary power consumption. This makes them ideal for commercial buildings, hotels, and large offices where occupancy keeps changing. Over time, lower energy bills, minimal maintenance, and a long service life help these systems justify their initial cost.

    5. Solar-Powered Air Conditioning – Cost vs Efficiency

    Solar ACs sit at the premium end in terms of upfront cost, but their long-term payoff can be impressive. For those planning to stay in the same property for 15 years or more, solar cooling starts to make strong financial sense. With government subsidies and net metering, electricity costs can drop dramatically, sometimes nearly to zero. In the long run, solar ACs not only recover their cost but also offer protection against rising power tariffs.

    Key Recommendations for Indian Homes & Businesses

    1. Commercial & Institutional Buildings, IT Parks & Offices: Central Air Conditioning or Central evaporative cooling as backup
    2. Hotels & Hospitals: VRF systems with heat recovery or Chilled Water System
    3. Factories & Data Centers: Water-cooled chilled water system/VRF

    How Degree Day Helps You Choose the Right HVAC Solution

    Selecting the right HVAC system is not just about equipment; it’s about design, execution, and long-term performance. This is where Degree Day Pvt. Ltd. plays a key role.

    With over 26 years of experience, Degree Day specializes in:

    ● Climate-responsive HVAC design
    ● Energy-efficient cooling solutions
    ● Evaporative cooling systems
    Pre-fabricated ducting and air distribution
    Turnkey HVAC project execution

    By combining technical expertise with real-world Indian climate understanding, Degree Day helps residential, commercial, and industrial clients achieve lower energy costs, better comfort, and long-term reliability.

    There is no one-size-fits-all HVAC solution for India’s tropical climate. The best choice balances initial investment, operating costs, humidity control, and maintenance.

    Ultimately, correct system sizing, professional installation, and regular maintenance matter just as much as the technology itself. A well-designed HVAC system is an investment that pays back every year through comfort, efficiency, and durability.

    Frequently Asked Questions

    1: What is the best HVAC system for Indian climate conditions?

    The best HVAC system for the Indian climate depends on the region and application. In hot-dry regions, central evaporative cooling is highly energy-efficient. In hot-humid and coastal areas, inverter split ACs or VRF systems perform better due to superior humidity control. For large commercial buildings, VRF or chilled water systems offer optimal efficiency, scalability, and long-term savings.

    2: Why is humidity control important in HVAC systems for India?

    India’s tropical climate demands management of both sensible heat (temperature) and latent heat (humidity). During monsoon months, excessive cooling without proper dehumidification can increase indoor discomfort, cause condensation, and promote mold growth. HVAC systems with variable capacity control, proper ventilation, and moisture management ensure healthier and more comfortable indoor environments.

    3: Is evaporative cooling suitable for all Indian climates?

    Evaporative cooling is best suited for hot and dry climates, where it delivers up to 80–93% energy savings compared to conventional air conditioning. However, in high-humidity or monsoon conditions, its effectiveness reduces. For year-round comfort, evaporative systems are often combined with backup split ACs or hybrid HVAC solutions.

    4: How do inverter ACs save energy in Indian homes and offices?

    Inverter ACs use variable-speed compressors that adjust cooling output based on real-time demand. This reduces frequent start-stop cycles, resulting in 20–30% lower electricity consumption, improved humidity control, quieter operation, and longer equipment life. They are ideal for Indian households and offices with long daily usage hours.

    5: How often should HVAC systems be serviced in tropical and monsoon climates?

    In tropical regions like India, HVAC systems require preventive maintenance at least twice a year, before peak summer and before monsoon. During monsoon months, filters should be cleaned every 2 weeks, drain lines checked regularly, and outdoor units protected from moisture. Regular servicing can extend system life by 20–30% and significantly reduce breakdown costs.

    30Dec

    Direct vs Indirect Evaporative Cooling

    by Priyanka Gupta

    With rising temperatures, soaring electricity costs, and increasing pressure to reduce carbon footprints, businesses and homeowners are actively seeking energy-efficient cooling alternatives to traditional air conditioning. One of the most sustainable and cost-effective solutions is evaporative cooling, especially suited to the Indian climate.

    However, not all evaporative cooling systems work the same way. The two most common technologies are:

    ➧ Direct Evaporative Cooling (DEC)
    ➧ Indirect Evaporative Cooling (IEC)

    Both use the natural process of water evaporation to cool air, but they differ in energy consumption, comfort level, humidity control, and application.

    What Is Direct Evaporative Cooling (DEC)?

    Direct Evaporative Cooling cools air by passing hot outdoor air through water-soaked cooling pads. As water evaporates, it absorbs heat from the air, reducing the temperature before the air enters the space.

    How Direct Evaporative Cooling Works

    ● Hot outdoor air is drawn into the unit
    ● Air passes through wet cooling pads
    ● Evaporation reduces air temperature
    ● Cool, fresh air is supplied directly indoors

    Key Benefits of Direct Evaporative Cooling

    ● Extremely low electricity consumption
    ● Supplies 100% fresh outdoor air
    ● Highly effective in hot and dry climates
    ● Simple design with low maintenance
    ● Lower capital cost than air conditioning systems

    Energy Savings with DEC

    Direct evaporative cooling can reduce electricity consumption by up to 80–90% compared to conventional air conditioning systems.

    👉 Related reading: Is Evaporative Cooling Eco-Friendly?

    What Is Indirect Evaporative Cooling (IEC)?

    Indirect Evaporative Cooling cools air without adding moisture. It uses a heat exchanger, where evaporation occurs in a separate air stream that cools the supply air indirectly.

    How Indirect Evaporative Cooling Works

    ● Outdoor air is cooled through evaporation in a secondary channel
    ● Heat is transferred via a heat exchanger
    ● Supply air temperature drops without absorbing moisture
    ● Cool, dry air is delivered indoors

    Key Benefits of Indirect Evaporative Cooling

    ● No increase in indoor humidity
    ● Higher comfort in mixed or humid climates
    ● Ideal for temperature-sensitive environments
    ● Can be integrated with hybrid HVAC systems

    Energy Savings with IEC

    Indirect evaporative cooling systems typically reduce energy consumption by 60–70% compared to traditional air conditioning.

    👉 Related reading:
    How HVAC Systems Work in Commercial Buildings

    ParameterDirect Evaporative CoolingIndirect Evaporative Cooling
    Energy savings⭐⭐⭐⭐⭐ (Highest)⭐⭐⭐⭐
    Humidity controlAdds humidityNo added humidity
    Initial investmentLowerHigher
    Climate suitabilityHot & dry regionsMixed & humid climates
    Fresh air100% fresh air100% fresh air
    Comfort levelModerateHigh

    Which Evaporative Cooling System Saves More Energy?

    If maximum energy savings is the only criterion, Direct Evaporative Cooling is the clear winner. Its minimal power consumption and high airflow make it ideal for large, open spaces.

    However, in applications where humidity control and thermal comfort are equally important, Indirect Evaporative Cooling provides a better balance between efficiency and comfort.

    When Should You Choose Direct Evaporative Cooling?

    Choose DEC if you need:

    ● Maximum electricity savings
    ● High fresh-air ventilation
    ● Cooling for open or semi-open areas
    ● Industrial or commercial cooling for large spaces
    ● Lower upfront cost

    Best suited for: Warehouses, factories, workshops, farms, logistics centers, commercial areas, villas, and rooftops

    👉 Learn more: Best HVAC Solutions for Warehouses & Factories & Evaporative Cooling Systems

    When Should You Choose Indirect Evaporative Cooling?

    Choose IEC if you need:

    ● Cooling without increasing humidity
    ● Higher comfort for enclosed spaces
    ● Energy-efficient alternative to air conditioning
    ● Temperature-controlled environments

    Best suited for: Offices, IT parks, malls, data centers, hospitals, laboratories, clean rooms

    👉 Useful links: Clean Room HVAC Solutions

    Hybrid Cooling Systems: The Most Energy-Efficient Approach

    Modern HVAC systems increasingly combine Indirect + Direct Evaporative Cooling or Evaporative Cooling + Air Conditioning.

    Why Hybrid Cooling Works

    ➠ Reduces AC load by 40–60%
    ➠ Improves comfort and humidity control
    ➠ Enhances overall system efficiency
    ➠ Ideal for large commercial and industrial facilities

    Why Choose Degree Day Pvt. Ltd.?

    With 26 years of HVAC expertise, Degree Day Pvt. Ltd. designs and delivers custom evaporative and hybrid cooling solutions tailored to Indian climate conditions.

    We offer:

    ➤ End-to-end HVAC EPC services
    ➤ Energy-efficient evaporative cooling systems
    ➤ HVAC design, installation & maintenance
    ➤ Proven experience across industrial & commercial projects
    Air Purifiers and Designer Bladeless Fans

    FAQs Related to Direct vs Indirect Evaporative Cooling

    1. Which evaporative cooling system saves the most energy?

    Direct Evaporative Cooling saves the most energy, offering up to 90% power savings compared to air conditioning.

    2. Does evaporative cooling work in humid climates?

    Indirect evaporative cooling and hybrid systems work better in humid or mixed climates.

    3. Is evaporative cooling suitable for factories and warehouses?

    Yes, direct evaporative cooling is ideal for large industrial spaces with high ventilation requirements.

    4. Can evaporative cooling replace air conditioning?

    In many applications, yes. In others, a hybrid system delivers the best performance.

    5. Does Degree Day provide customized HVAC solutions?

    Absolutely. Degree Day offers tailor-made HVAC designs based on climate, space, and energy goals.
    Direct Evaporative Cooling → Maximum energy savings
    ✔ Indirect Evaporative Cooling → Better comfort & humidity control
    Hybrid Systems → Best overall efficiency

    Need expert guidance? Send an enquiry to Degree Day

    25Dec

    HEPA Filters for Clean Rooms

    by Priyanka Gupta

    Maintaining ultra-clean air is not optional in controlled environments; it is essential. Clean rooms are used in industries where even microscopic contamination can lead to product failure, safety risks, or regulatory non-compliance. From pharmaceutical manufacturing to semiconductor fabrication, HEPA filters for clean rooms play a critical role in achieving and maintaining stringent air quality standards.

    Why HEPA Filters Are Essential in Clean Rooms

    Clean rooms are designed to control airborne particles, temperature, humidity, and pressure. Among these factors, airborne particle control is the most critical, and this is where clean room HEPA filtration systems come into play.

    HEPA filters ensure that the air entering and circulating within the clean room meets strict cleanliness levels required by international standards such as ISO 14644 and GMP (Good Manufacturing Practices). Without HEPA filters, maintaining consistent air purity would be nearly impossible.

    Clean Room Classifications and HEPA Filtration

    Clean rooms are classified based on the number of particles allowed per cubic meter of air. Common classifications include:

    ISO Class 1–3: Ultra-clean environments (microelectronics, nanotechnology)
    ISO Class 4–6: Pharmaceutical production, medical device manufacturing
    ISO Class 7–8: Biotechnology labs, packaging areas

    Higher-class clean rooms require ceiling-mounted HEPA filters, often combined with laminar airflow systems, to deliver continuous, uniform, and contamination-free air.

    HEPA Filters vs ULPA Filters in Clean Rooms

    While HEPA filters are the industry standard, some clean rooms use ULPA (Ultra-Low Penetration Air) filters. The choice depends on application requirements:

    HEPA Filters: Suitable for most pharmaceutical, medical, and laboratory clean rooms
    ULPA Filters: Used in extremely sensitive environments like semiconductor and aerospace manufacturing

    For the majority of clean room applications, HEPA filters provide the optimal balance of efficiency, airflow, and cost-effectiveness.

    Installation of HEPA Filters in Clean Rooms

    Proper installation is just as important as filter quality. Even a small leak around a HEPA filter can compromise the entire clean room environment. Clean room HEPA filters are typically installed in:

    ➢ Ceiling grid systems
    ➢ Fan Filter Units (FFUs)
    ➢ Terminal HEPA filter housings
    ➢ Wall-mounted return air systems

    Professional installation ensures:

    ➢ Airtight sealing (to prevent air bypass)
    ➢ Uniform airflow distribution
    ➢ Compliance with clean room standards

    Maintenance and Replacement of Clean Room HEPA Filters

    Well-maintained HEPA filters help extend HVAC system life and ensure uninterrupted clean room operation. Regular maintenance is essential to ensure long-term performance. Over time, HEPA filters accumulate particles, increasing air resistance and reducing airflow.

    Key Maintenance Practices:

    ➢ Routine pressure drop monitoring
    ➢ Scheduled airflow testing
    ➢ Integrity testing (DOP/PAO testing)
    ➢ Timely replacement based on usage and environment

    Industries That Rely on HEPA Filters for Clean Rooms

    ➢ Pharmaceutical & Biotechnology
    ➢ Medical Device Manufacturing
    ➢ Semiconductor & Electronics
    ➢ Food & Beverage Processing
    ➢ Aerospace & Defense

    Regulatory Compliance and Certifications

    Clean room HEPA filters must comply with recognized standards, including:

    ➢ ISO 14644 Clean Room Standards
    ➢ EN 1822 HEPA Filter Testing
    ➢ GMP and FDA Guidelines
    ➢ ASHRAE Recommendations

    Using certified HEPA filters ensures regulatory approval, audit readiness, and consistent product quality.

    Cost Considerations and Long-Term Value

    Investing in high-quality HEPA filtration is a cost-effective decision for any clean room facility. While clean room HEPA filters may appear expensive initially, they offer long-term value by:

    ➢ Reducing product rejection rates
    ➢ Minimizing downtime
    ➢ Preventing regulatory penalties
    ➢ Improving operational efficiency

    Degree Day Private Limited – Your Clean Room Air Purification Partner

    Degree Day Private Limited is a trusted provider of clean room HVAC systems, HEPA filters, and complete air purification solutions. With expertise in clean room design, engineering, installation, and maintenance, Degree Day delivers turnkey solutions tailored to industry-specific requirements.

    Why Choose Degree Day?

    ➢ End-to-end clean room solutions
    ➢ High-quality HEPA filtration systems
    ➢ Compliance with ISO, GMP, and industry standards
    ➢ Experienced engineering and project execution teams
    ➢ Reliable after-sales support and maintenance services

    Degree Day’s solutions are designed to ensure long-term performance, regulatory compliance, and operational efficiency.

    FAQs Related to Clean Room & Air Purification

    1. How often should HEPA filters be replaced in clean rooms?

    Replacement typically occurs every 2–5 years, depending on usage, airflow load, and the level of contamination.

    2. Where can I get certified HEPA filter-equipped air purifiers in India?

    You can get certified HEPA filter-equipped air purifiers from Degree Day Pvt. Ltd. under its premium air purification brand HEPairé, which is available in three models: Aura, Pura, and Astria.

    3. Can clean rooms operate without HEPA filters?

    No. HEPA filters are essential to meet clean room air cleanliness standards.

    4. Are HEPA filters tested after installation?

    Yes. Integrity testing, such as PAO or DOP testing, is mandatory after installation.

    5. Do HEPA filters affect clean room airflow?

    Properly selected HEPA filters ensure optimal airflow while maintaining filtration efficiency.

    6. Are all HEPA filters suitable for clean rooms?

    No. Only certified clean room HEPA filters designed for controlled environments should be used.